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Bud@GearedDrives.com   •   Bud Warren   •   (936) 827-5126
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LS1 Engine Engine Information

LS1 Engine as it comes from GMLS1 Engine Wiring Schematic

LS1 Engine Wiring Manual

LS1 HP vs Torque

 

LS1 Percentage of Power

Using the LS1 in the conservative way affords us a large portion of reserve power when used in aircraft. Compare this to traditional aircraft engines which typically operate at or near 100% power.  LS1 engines also offer 30% better fuel burn vs. IO-540 as proven recently in a head to head fly off.  Watch Kitplanes Magazine in the next few months for the feature article by Rick Lundstrom.  

The LS1 Chevrolet engine claims 350 HP at approximately 5800 RPM.  When used in an experimental aircraft the most HP we will likely ever use is 300 HP at takeoff.  Throttling back to cruise RPM of 3400 means using only about 230 HP of the available 350.  This constitutes conservative use of the engine, extending engine life and offering good fuel economy.  Operating the LS1 at higher engine RPM can be done successfully, however higher engine RPM will increase fuel burn.  It would then be left to the pilot’s personal opinion to determine if the additional fuel burn is worth the negligible improvement in speed or performance.  

The engine operating range that we recommend for the Chevrolet LS1 for the best performance and fuel burn is between 2800 and 4200 RPM,  therefore we refer to 4200 RPM as our 100% power setting. This simply means that 4200 RPM is the top of the power range we use of the available power we have, leaving more HP in reserve.   

Geared Drives BW350 on LS1 Chevrolet
Percent of Power vs HP
Engine RPM Ratio Prop RPM % Power HP Prop Torque
4500 1.667 2699 100% 300 584
4400 1.667 2639 97% 292 581
4300 1.667 2579 95% 284 579
4200 1.667 2519 92% 277 577
4100 1.667 2460 90% 269 574
4000 1.667 2400 87% 261 571
3900 1.667 2340 84% 253 569
3800 1.667 2280 82% 246 566
3700 1.667 2220 79% 238 563
3600 1.667 2160 77% 230 559
3500 1.667 2100 74% 222 556
3400 1.667 2040 71% 214 552
3300 1.667 1980 69% 207 548
3200 1.667 1920 66% 199 544
3100 1.667 1860 64% 191 540
3000 1.667 1800 61% 183 535
2900 1.667 1740 59% 176 530
2800 1.667 1680 56% 168 524

But Isn't the LS1 Heavier Than
an Airplane Engine?

The answer is no. GM lists the 5.7L Chevrolet LS1 engine as weighing in at 409 lbs right out of the crate.  We remove the steel exhaust manifolds and other accessories not utilized in aeromotive application and we end up with an engine weighing 375 lbs.  Once we add our engine mount, ECU and harness, radiators and all accessories, PSRU, oil and water, we end up with a ready to fly weight of between 488-493 lbs depending on the application.

We have weighed an Eggenfellner six cylinder turbo right off the airplane on certified aircraft scales, also ready to fly, at 510 lbs.

Most IO-540's out weight the LS1 FWF package by Geared Drives and don't offer but a fraction of the torque to the prop. 

In fact, most certified manufacturers will not even tell you how much torque is actually applied at the prop.  The Geared Drives LS1 FWF engine package offers over 580 ft lbs of torque to the prop at take off at 4200 RPM, and at cruise at 3200 RPM only slightly less due to the nearly flat torque curve on this engine.

 

 

 


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